comparison of hpgr - ball mill and hpgr - stirred mill circuits to the existing ag/sag mill - ball mill circuits by chengtie wang b.eng., university of science and technology beijing, 2009 a thesis submitted in partial fulfillment of the requirements for the degree of master of applied science in the faculty of graduate studies...Figure 1 shows a histogram of Bond ball mill work index frequency from A.R. MacPherson Consultants (ARMC). This database covers a fraction of all the tests performed by ARMC over the years and around the world. It shows that the ball mill work index is normally distributed with an average of 14.6 and a median of 14.8 kWh/t. bOnd rOd mill ...
the Bond ball mill work index of 21.7 kWh/t. Fig. 1. Comminution flowsheet of Huckleberry Mine The Moly-Cop Tools Package was used to simulate the performance of the SAG mill and ball mill under variable energy distributions. In the simulation, the net power demands of the SAG mill and ball...WORK INDEX •Work Index, Wi, is the gross energy requirement in kilowatt hour per ton of feed (kWh/ton of feed) to reduce a very large particle to such a size that 80% of the product will pass through a 10micrometer, or 0.1 mm screen. •If Dp is in mm, 𝑊𝑖=𝐾 1 𝐷𝑝𝑝 𝐾 = 0.1𝑊𝑖=0.3162𝑊𝑖 I =0.3162𝑊𝑖 1
A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed...Grinding mill modeling has attracted the attention of a number of researchers ever since Bond published his method of energy calculation with an index called Bond work index (Bond 1961). In the 1970s, the population balance or selection and breakage function model was at the forefront of research (Fuerstenau et al. 1973).
bond ball mill work inde clinker; sag mill and ratio of bond ball and rod work; petcoke ball mill work index; ... Mill Rod Mill Material Testing Equipment LAARMANN Innovators in Solids wide variety of ores related to the Bond Ball Mill and Bond Rod Mill WORK INDEX Thi index is used Standard drum sizes from 1 20 litres ...The resultant operating work index of the ball mill will vary according to the ratio of the ball mill, rod mill and crushing work index values and for an Andean copper porphyry is typically in the range of 80% of the measured ball mill work index value. Testwork Required. Bond ball mill work index; Bond rod mill work index
work index. By running a batch dry-grinding test in a rod mill, an average specific energy of 7.34 kW/STPH was determined using Bond's formula with the reference work index of 11.25 kW/STPH. This specific value is limited to these test conditions...The SAG mill product is then crushed to passing 3.35 mm and is subjected to the Bond ball mill work index (S d-BWI) grindability test to provide the total pinion energy at the specified grind size for mill design purposes, herein reffered to as micro ore hardness. The full SAGDesign test produces the SAG grindability (W SDT) and the Ball Mill
The Bond Ball Mill Work Index remains today as the only tool used for ball mill scale-up design. For an (only nominally, not at all materially modified) update on its use for industrial mill sizing, see "Selection of Rod Mills, Ball Mills, Pebble Mills, and Regrind Mills," Rowland, C. A., Jr., 1982, Chapter 23...- Bond Grindability Tests 7 - Efficiency Factors 7 - Operating Work Index 8 - Limitations of the Bond Test 9 - Single Particle Tests 9 - Bond Impact Test 9 - Drop Weight Test 10 - Mill Speed 10 - AG Mills 10 - SAG Mills 10 - Rod Mills 10 - Ball Mills 11 - Linear and Speed Effects 11 - Fines Correction 11
To use the Bond ball mill work index to determine the ball mill specific energy required for a particular grinding task, the Bond equation must be used and the various relevant efficiency factors applied. In an analogous manner, to use the A and b parameters to determine the AG/SAG mill specific energy...Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).
(JKDWT) "A×b" and the Bond ball mill work index. The SAG and ball mills power draw is calculated using semi-empirical equations, as a function of mill geometry, speed and load...The test work will entail industry standard tests such as the Bond Rod Mill Work Index, Bond Ball Mill Work Index, JK/DWi tests and then some specific batch mill tests. The results of the test work will then be used to determine the parameters required for Simulation.
using Bond rod mill work index (RMWI), and Bond ball mill work index (BMWI). However, the author has developed a relationship between the Bond third theory SE values and the AG/SAG SE values to enable the additional power required for AG/SAG milling to be determined. AG/SAG inef ciency varies according to the transfer size ﬁ...Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations   ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have
A Bond ball mill work index is then performed on the mill product for the design of SAG-ball mill circuits. This is important because it was found that there was a 1–1.5 kWh/t higher ball mill work index if the –3.35 mm ball mill test feed size is obtained by SAG mill grinding compared with crushing...Ball milling: a green technology for the preparation and functionalisation of nanocellulose derivatives Carmen C. Piras, a Susana Fernandez-Prieto´ b and Wim M. De Borggraeve *a Ball milling is a simple, fast, cost-eﬀective green technology with enormous potential.
FIGURE 8: ROD MILL/BALL MILL WORK INDEX RATIO v. UNCONFINED COMPRESSIVE STRENGTH 100 200 300 400 UCS (MPa) 0 0.5 1 1.5 2 WiRM/WiBM (metric) Siddall et al (1996) identified the ratio of Bond rod mill Work Index and ball mill Work Index as being indicative of an ore's compentency. Figure 8 plots this ratio versus UCS; no trend is apparent ...First, a Jar Mill grindability test requires a 5 lb. (2 kg) sample and produces a direct measured specific energy (net Hp-hr/t) to grind from the design feed size to the required product size. The second test, a Bond Work Index determination, results in a specific energy value (net Hp-hr/t) from an empirical formula.
Hence, ball mills such as planetary ball mills usually work in cyclic mode to avoid elevated temperatures. For instance, Schneider et al. reported that samples were partly burned when planetary ball-milled for 60 min with a cyclic mode …...The ball mill designs also follow the Bond/Rowlings method with comparison with other methods. Again the method of use is the same ... rod milling work index kWh/t. The 110 is replaced ... For SAG mills the equation becomes Power=(5.6115+%balls*0.1438)*D24. 6* L Mill Critical speed Crit
one SAG mill (9.75 dia.(m)*3.88 length(m)) following two parallel ball mills (5dia.(m)*7lenght(m)). The aim of this research work was to investigate on the ball filling estimation of Miduk semi-autogenous (SAG) Mill via an utilized method. Miduk SAG Mill circuit is shown in Figure 1. Figure 1: Diagram of Miduk Copper Complex...In comparison to conventional tumbling mills, i.e., rod-and ball mills, the grinding media in an AG mill derive from the feed ore itself (Gupta and Yan, 2016;Hahne et al., 2003).